A stripped screw head can make repairs way harder, but there are a few effective ways to get rid of it, as Newsweek says. To start, experts suggest using a wide rubber band: put it between the screwdriver and the damaged head to create more grip. You can also use a slightly larger Torx bit, carefully tapping it into the slot with a hammer, or grip the protruding head with pliers. If the screw is stuck due to rust, try applying a penetrating lubricant (like WD-40) for 10–15 minutes. If the Phillips head is completely destroyed, you can use an angle grinder or a Dremel to make a new straight cut for a flathead screwdriver. There are professional methods that use special extractors. If all else fails, there’s always the option of drilling out the center of the head with a metal drill bit. Experts say that if you don’t want to strip the slot, it’s key to picking the right screwdriver from the start and applying strong vertical pressure to it.
A stripped screw can make a simple repair into a nightmare. The head wears down, the screwdriver slips, and the screw seems to be stuck fast. But there are a few simple methods that usually work. Newsweek says that professionals usually recommend using a rubber band. It goes between the screwdriver and the screw head. The rubber fills in the worn areas and provides extra grip. In a lot of cases, you can take the screw out right away.
Another effective method is using a Torx bit (star-shaped), which is slightly larger than the screw socket itself. You carefully hammer it into the stripped head, and then you try to unscrew it slowly, applying strong vertical pressure.
If the screw is sticking out just a bit, you can grab it with regular pliers or adjustable-jaw pliers. Grip it tight and move it quickly to loosen the thread.
If you’ve got screws that are stuck because of rust or oxidation, try using a penetrating lubricant like WD-40. Let the solution sit for 10–15 minutes before giving it another go.
Here’s a technique we use in workshops: making a new cut
When the Phillips head is completely destroyed, a lot of technicians use an angle grinder or a Dremel-type tool to make a straight cut across the screw head. This way, you can always remove the screw later with a regular flathead screwdriver.
There are also special extractors for stripped screws. You can find these attachments at hardware stores, and they’re designed specifically for situations like this. Some kits work better with a drill.
If nothing else works, you can always try drilling out the screw. Use a metal drill bit to drill into the center of the head until it falls off. Then, you can pull out the other threads with a pair of pliers.
Experts say not to use too much force on the screw at first. Often, damage happens because someone’s using the wrong screwdriver or not putting enough pressure on.